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Why choose kerbstone cutting machine line ?

Author:Dafon Kerbstone Machine FROM:Stone Machine Manufacturer TIME:2024-08-08

As a stone processing company, are you still worried about increasing production capacity and reducing costs? As a rising star in the field of stone cutting, the kerbstone cutting machine line is gradually replacing the traditional single arm block cutting machine with its excellent performance and efficient cutting effect, becoming the first choice for stone processing companies. The bridge-type combination stone saw has obvious advantages in the following aspects. It can easily replace the single arm block cutting machine in the stone industry and occupy an important position. Taking ordinary granite on the market as an example, the following explanation is made:



一.High comprehensive benefits and low labor costs


1. Fully automatic cutting, saving labor costs: The kerbstone cutting machine line realizes fully automatic cutting, adopts highly modern components and configurations, and reduces the salary costs of equipment operators and managers. 

2. Save rough materials and reduce the cost per square meter of stone slabs:

The kerbstone cutting machine line has made four technical breakthroughs:

The main shaft box adopts a double-axis two-stage transmission, and the width of the rough materials cut is not limited.

The double-axis transmission reduces the pressure on the first-stage transmission bearing, which can increase the cutting speed of the main machine within a certain range, and provides technical support for manufacturers to use ultra-thin slices.

The cutting and slicing system adopts an upper-mounted type, and the entire system is on the upper part of the equipment and adopts fully sealed protection and oil-immersed slicing, which avoids the traditional large-cutting machine's exposed slicing operation, improves the slicing accuracy, reduces equipment wear, and extends the equipment life (about fifteen years).

The tower-type hanging piece is adopted, and the saw blade is in a stepped form from large to small, making full use of the advantage that the small saw is not easy to deform.

Due to the above technical advantages, the kerbstone cutting machine line can use thin slices as much as possible.

3. Save on cutter head costs and electricity costs:

The bridge-type combination saw uses thin circular saw blades or ultra-thin saw blades. The gap between the cutter head and the saw blade is small, the resistance is reduced, and the comprehensive electricity is saved. At the same time, the cutter head volume is reduced, and the supplier cost is also reduced. According to the experience of the stone factory, the use of ultra-thin or thin slices greatly reduces the electricity and cutter head costs.

 

Taking the above factors into consideration, the comprehensive benefits of the kerbstone cutting machine line are much higher than those of the traditional single-arm combination machine and the bridge-type cutting machine with a car body.

 


.Low equipment maintenance costs

kerbstone cutting machine

Traditional large cutting machines on the market are mainly single-arm combination or single-piece, supplemented by bridge-type large cutting with a trolley or gantry large cutting. A notable feature of these models is that the loading flat product or trolley slicing systems are exposed with little or no protection. They are easily corroded and damaged under the combined action of water mist, gravel and stone powder, requiring additional replacement and Maintenance costs. As for the kerbstone cutting machine line, the transmission and slicing cutting systems are in a higher position, and some are in an oil-immersed sealing state, which greatly reduces damage to relevant parts of the equipment and increases the service life of the equipment. If the main components are not replaced, the service life can be extended by 5 to 8 years compared with traditional models.

 


三.The kerbstone cutting machine line processes boards with high precision


The kerbstone cutting machine line uses a tower-shaped blade combination to increase the rotation speed, solve the problem of soft saw blades, and make full use of the rigidity of small saw blades to cut rough materials. The accuracy of cutting boards is significantly higher than that of single-arm block cutting machine in terms of thickness and bending. This is also a standard circulated in the market: bridge cutting combination is used for engineering boards, and single-arm combination is used for floor paving materials.

 

kerbstone cutting machine

.Disadvantages of kerbstone cutting machine line: high one-time investment


Because the kerbstone cutting machine line adopts a higher-end electrical system, the equipment and mechanical configuration are also at a high level, which increases the protection level, resulting in a high one-time investment. The price of equipment with the same production capacity and efficiency is expensive. In the past, it was generally believed that the output of kerbstone cutting machine line was lower than that of traditional single-arm saws, but with the development of the super-large trend of kerbstone cutting machine line and the use of front and back, left and right multi-block material forms, the output of kerbstone cutting machine line has no obvious difference from traditional block cutting machine models.

 kerbstone cutting machine

In summary, kerbstone cutting machine line has many advantages over single arm stone cutting machine, and has gradually become the main means of cutting blocks.


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